Regularities of dust formation during stone cutting for construction works

Abstract

When cutting stone, a large amount of dust release, which is a mixture of small, mostly sharp, mineral particles. Shallow dry dust with inhalation causes the pathological changes in organs that are a consequence of infiltration of acute and solids particles. Despite the importance of this problem, the questions of dust generation during the various working processes and its fractions distribution are practically not considered. This determines the time of dust standing in the air and its negative impact on a person. Aim: The aim of this research is to study the process of dusting during stones cutting and dust distribution on fractions regularities and quantification of dust formation process in order to improve the production equipment, staff individual and collective safety equipment. Materials and Methods: Many types of cutting can be divided into two types – a “dry” cutting and cutting with fluid. During "dry" cutting a dust represents a set of micro-chips which are cut off by the abrasive grains. The size of such chips very small: from a micrometer to a few micrometers fraction. Thus, the size of chips causes the possibility of creating dust slurry with low fall velocity, and which is located in the working space in large concentrations. Results: The following characteristic dependences were obtained as a result of research: dependence of the dust fall from the size of the dust particles, size of dust particles from minute feeding and grain range wheel, the specific amount of dust from the number of grit abrasive wheel and the temperature of the dust particles from the feeding at wheel turnover. It was shown that the distribution of chips (dust) by size will request of a normal distribution low. Dimensions of chips during cut are in the range of 0.4...6 μm. Thus, dust slurry is formed with time of particles fall of several hours. This creates considerable minute dust concentration – within 0.28∙108...1.68∙108 units/m3.